Although nowadays many companies claim their systems are fully automated, small scale producers should realistically consider the skills of their operators, the ease of operation and the need for maintenance. In this aspect, systems with a simple machine layout might be preferable.
Scrape down tank and stirrer to remove any bulk buildup of product. Use the quick-access stirrer seal removal to make this simpler.
Because of the pressure and the speed differential between the rolls, the product is picked up and refined more and more between each susequent set of rolls. The five roll refiner has four (4) refining steps, each roll özgü a different speeds. Pressures are controlled as well.
The energy-saving drive concept delivers better sustainability with up to 15% less energy consumption. The converter-driven main motor yaşama also optimize throughput, giving you up to 10% more productivity.
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The Refiner/Conche saf a specially designed shaft equipped with grinding bars and a pressure adjustment mechanism to adjust the pressure on the product between the grinding bars and the lining bars (around the cylinder of the Refiner/Conche).
Powders of extremely high fineness can easily be produced with ball mills and agitated media mills. Both vertical and horizontal ball mills are utilized for the refining of chocolate and other cocoa products. A vertical ball mill katışıksız the Chocolate HORIZONTAL BALL REFINER advantage of a smaller footprint and larger cooling jacket.
Enesen Professional Chocolate Machinery başmaklık been operating since 2000. Our company, which provides services in the fields of design and production of chocolate machines and lines and the installation of turnkey automatic chocolate facilities in Turkey and abroad, includes technological, fully automatic, ergonomically designed powdered sugar mills, oil melting and stock tanks, mixers, ball mills with environmental awareness. , hazelnut – sesame mill, conch, tempering and packaging machines. In addition to these machines, our company produces chocolate cream lines, double and single filled, hazelnut chocolate filling lines, chocolate shell and coating lines in different capacities, and realizes the installation of turnkey facilities.
Batch type mixing and grinding machine for thinning ingredients containing asgari 30% fat. Chocolate refiner for natural oil or palm oil based chocolates, creams or tahini micronization. Depending of the adjusted refining process time bitiş product can reach 18 microns fineness.
How do we guarantee you’ll have excellent ROI? By solving your efficiency blocks with customized designs and over 30 years of experience. Here are just some of the unique features built into each of our machines:
In conching, machines with unique designs are used to agitate, knead, and aerate chocolate mass. These machines typically have large surfaces that dirilik be heated or cooled during the process.
Optimum temperature control using full jacket design, efficient insulation and efficient heat exchangers
for white chocolate or milk chocolate with small quantities or high quality cocoa mass. If a stronger treatment is necessary, e.g. for flavour development of dark chocolate, this emanet be achieved by increasing energy input and time. The dry and pasty conching is generally done at low fat contents in order to improve volatilisation. Fat and other ingredients are added then and grinding güç be performed from a buffer mixer by two vertical ball mills with an intermediate cooler. The latter helps to keep temperature of sensitive products below the desired level, e.g. when recipes contain lactose and glass transition during milling must be avoided. The process hayat be downsized for small production scale, then it consists of a conch with vortex chamber, a ball mill and a pump for circulation.